ULOJ336 Production and Operations ManagementIstanbul Okan UniversityDegree Programs International Logistics and TransportationGeneral Information For StudentsDiploma SupplementErasmus Policy StatementNational Qualifications
International Logistics and Transportation
Bachelor TR-NQF-HE: Level 6 QF-EHEA: First Cycle EQF-LLL: Level 6

General course introduction information

Course Code: ULOJ336
Course Name: Production and Operations Management
Course Semester: Spring
Course Credits:
Theoretical Practical Credit ECTS
3 0 3 6
Language of instruction: TR-EN
Course Requisites:
Does the Course Require Work Experience?: No
Type of course: Compulsory
Course Level:
Bachelor TR-NQF-HE:6. Master`s Degree QF-EHEA:First Cycle EQF-LLL:6. Master`s Degree
Mode of Delivery: Face to face
Course Coordinator : Dr.Öğr.Üyesi HALİM YURDAKUL
Course Lecturer(s): Dr.Öğr.Üyesi İLKER CALAYOĞLU
Course Assistants:

Course Objective and Content

Course Objectives: The purpose of this course is considering basic production planning and inventory management methods and models for understating and solving the quantitative problems, including quality perspective. Production/inventory management is one of the basic functions in a manufacturing environment. Different production systems, product quality, capacity planning, production planning methods and productivity concepts will be examined. This course also aims to describe the usage of the inventory models. The factors that affect the calculation of order quantity and levels, optimum stock levels and inventory classification methods will be explained. Students will learn the factors which results the inventory costs and effective resource usage. Given interim projects aim to progress the presentation and communication skills of the students
Course Content: Product planning and control, production planning and control, single machine scheduling, production planning and control, product planning and investment decisions, production forecasting models, plant location, plant layout and material handling, material management and inventory control, flow model scheduling, business area scheduling and quality control, six sigma and lean manufacturing; Industry 4.0 applications.

Learning Outcomes

The students who have succeeded in this course;
Learning Outcomes
1 - Knowledge
Theoretical - Conceptual
1) • Describe the operational decisions fields of a company,
2) • Use the basic production management skills both in logistics and manufacturing environment.
3) • Give the emphasis to familiarization of various production processes and systems, and to quantitative analysis of problems arising in the management of operations.
4) • Have a fair understanding of the role production/inventory management plays in business processes.
5) • Have an understanding of the constrains in organizations.
6) • Support and put into practice ethical principles in production and operations
2 - Skills
Cognitive - Practical
3 - Competences
Communication and Social Competence
Learning Competence
Field Specific Competence
Competence to Work Independently and Take Responsibility

Lesson Plan

Week Subject Related Preparation
1) • Introducing the course to students • Describing the importance of the course • Explaining the outcomes of the course • Explaining how to get prepared for the topics • Explaining the concepts of business ethics and social responsibility. Describe the factors that influence business ethics. • Listing the stages in the development of ethical standards, and discuss how organizations shape ethical behavior. • Describing how businesses’ social responsibility is measured, and summarize the responsibilities of business to the general public, customers, and employees. • Explaining why investors and the financial community are concerned with business ethics and social responsibility • Introducing the course and the Syllabus • The concepts of business ethics and social responsibility • Discuss ethical standards • Discuss why business ethics and social responsibility is important to companies Reading for next week, pp.5-20
2) • Explaining the importance of production in an organization • Listing and defining the classes of production systems • Defining the functions of production. • Defining the production management • Describing the production resources • Production and its importance in an organization • The Aims of Production Management • Functions of Production Management • Organization of Production Management Reading for next week, pp.161-166
3) • Defining the site selection criteria of production facilities • Defining the methods of site selection criteria • Discussing the factors influencing selection of production facilities • Discussing the importance of geographical location • Deciding the method of site selection • Importance of geographical location • Selection of production facilities • Factors influencing site selection criteria • Evaluating criteria in site selection • Importance of geographical location Reading for next week, pp.55-65
4) • Defining the time survey • Defining productivity and efficiency • Describing the managerial performance and productivity • Describing the methods of evaluating productivity • Discussing of selecting the most proper method for productivity • Definition of productivity • The relationship between profit and productivity • Labor productivity • Measuring the productivity • Ways to improve productivity Reading for next week, pp. 327-334
5) • Explaining inventory management • Defining basic inventory controlling activities • Listing types of inventories • Explaining the benefits and shortcomings of holding inventories • Explaining inventory costs • Inventories • Cost of Inventories • Reasons for Holding Inventories • Inventory valuing methods Reading for next week, pp.330 -340
6) • Describing ABC Analyses • Defining FİFO and LİFO • Explaining turnover ratio of inventories • Explaining costs in inventory control • Describing inventory records • Inventory Control • Inventory Controlling Methods • Inventory turnover ratio • Inventory Records Reading for next week, pp.111-138
7) • Identifying the importance of demand forecasting • Defining the principles of forecast • Explaining regression analyses • Explaining time series • Describing forecast methods • Demand forecasting in production • Demand forecasting methods • Time Series Analysis • Sensitivity in demand forecasting • Selecting forecast method
8) • Evaluate students with midterm exam • Getting feedbacks from exam results • Describing reasons of failures • Describing reasons of success • Defining course of actions • Recognize the subjects of the first 7 weeks • Feedbacks from exam results • Reasons of failures • Reasons of success • Course of actions Reading for next week, pp. 513-553
9) • Defining quality in production • Describing main Factors in quality • Explaining specifications • Discussing inspection in production • Describing Total Quality Control • Quality in production • Main Factors in quality • Specifications • Inspection • Total Quality Control Finding and solving similar examples solved in the class
10) • Defining lay-out of production facility • Explaining the goals of lay-out in a production facility • Describing the types of production flow and lay-out • Describing the lay-out for process and product • Explaining the balance of an assembly line • Lay-out of production facility • The goals of lay-out in a production facility • Types of production flow and lay-out • Lay-out for process and product • Balancing assembly line Reading for next week, pp. 265-298
11) • Defining capacity • Explaining balance of capacity • Defining quantity of workers • Explaining break-even point analyses • Describing and using linear programming in capacity planning • Definition of capacity • Balance of capacity • Defining quantity of workers • Break-even point • Linear programming in capacity planning Reading for next week
12) • Discussing the importance of production planning • Describing strategies of production planning • Describing the routing • Describing the scheduling • Explaining the critical path • Importance of production planning • Production planning strategies • Routing • Scheduling • Critical path Preparation for presentations
13) • Defining IT systems in production operations • Defining the usage of ERP and MRP in production and inventory management • Listing and explaining the considerations in stock coding • Defining software for stock control and barcode • Defining Warehousing Management Systems in inventory control • IT systems in inventory management • Inventory Controlling Softwares • Warehousing Management Systems
14) • Student’s presentations and analyses. • Project presentations
15) • Evaluate students with final exam • Getting feedbacks from exam results • Describing reasons of failures • Describing reasons of success • Defining course of actions • All of the week subjects • Feedbacks from exam results • Reasons of failures • Reasons of success • Course of actions

Sources

Course Notes / Textbooks: Üretim Yönetimi
Bülent KOBU
Avcıol Basım, 2010
ISBN 978-75-295-963-7
References: Steven Nahmias, Production and Operations Analysis, McGraw Hill, 2001.

William J. Stevenson, Operations Management; McGraw-Hill Irwin, 9th Edition, 2007

Course-Program Learning Outcome Relationship

Learning Outcomes

1

2

3

4

5

6

Program Outcomes
1) Discloses basic knowledge of international logistics, including development process, new and determinative concepts, scientific methodology, theory and models of logistics discipline.
2) Uses appropriate tools and analytical techniques to collect and analyze quantitative and qualitative data in relevant areas, interpret the results and suggest solutions.
3) Designs a logistics system that will support the business mission and objectives.
4) Identifies uncertainties in the logistics and supply chain processes and takes measures to mitigate risks.
5) Can discover and create entrepreneurial opportunities and experience to successfully build and develop self-employment.
6) Analyzes the complex and rapidly changing conditions, the dynamics of the national / international business world, the relevant international logistics and supply chain environment
7) Can translate and explain the contents of documents written in English related to the field.
8) Communicates in written and spoken English with people of different social backgrounds, has global competence in tracking and interpreting global dynamics in logistics and supply chain fields.
9) Can demonstrate personal, professional, social and work ethic standards, assesses the ethical dimensions of the various applications in relevant fields, and becomes aware of the importance of ethical behavior in the process of collecting value added.

Course - Learning Outcome Relationship

No Effect 1 Lowest 2 Low 3 Average 4 High 5 Highest
           
Program Outcomes Level of Contribution
1) Discloses basic knowledge of international logistics, including development process, new and determinative concepts, scientific methodology, theory and models of logistics discipline. 3
2) Uses appropriate tools and analytical techniques to collect and analyze quantitative and qualitative data in relevant areas, interpret the results and suggest solutions. 4
3) Designs a logistics system that will support the business mission and objectives. 3
4) Identifies uncertainties in the logistics and supply chain processes and takes measures to mitigate risks. 3
5) Can discover and create entrepreneurial opportunities and experience to successfully build and develop self-employment. 2
6) Analyzes the complex and rapidly changing conditions, the dynamics of the national / international business world, the relevant international logistics and supply chain environment 4
7) Can translate and explain the contents of documents written in English related to the field. 2
8) Communicates in written and spoken English with people of different social backgrounds, has global competence in tracking and interpreting global dynamics in logistics and supply chain fields. 3
9) Can demonstrate personal, professional, social and work ethic standards, assesses the ethical dimensions of the various applications in relevant fields, and becomes aware of the importance of ethical behavior in the process of collecting value added. 3

Learning Activity and Teaching Methods

Individual study and homework
Lesson
Technical Tour
Internship/Onsite Practice

Assessment & Grading Methods and Criteria

Written Exam (Open-ended questions, multiple choice, true-false, matching, fill in the blanks, sequencing)
Homework

Assessment & Grading

Semester Requirements Number of Activities Level of Contribution
Project 1 % 20
Midterms 1 % 40
Final 1 % 40
total % 100
PERCENTAGE OF SEMESTER WORK % 60
PERCENTAGE OF FINAL WORK % 40
total % 100

Workload and ECTS Credit Grading

Activities Number of Activities Workload
Course Hours 16 48
Study Hours Out of Class 16 80
Project 1 25
Midterms 1 10
Final 1 15
Total Workload 178