| Week |
Subject |
Related Preparation |
| 1) |
An introduction to the scope and significance of manufacturing worldwide, followed by an overview of the structure of technologies and highlights of key topics. Then, a framework is presented for planning manufacturing processes, and for evaluating process performance based on four key attributes.
Additionally Industry 4.0 and Computer Integrated Manufacturing are presented. |
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| 2) |
This module describes machining, the most common process of material removal. Chapters address the mechanics of material deformation, estimates of material removal rate and cutting forces, practical aspects of turning and milling operations, and methods of machining advanced materials and complex parts. |
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| 3) |
Cutting processing: Analysis of cutting procedures, tool wear and lifetime, with an emphasis on lathing, cutting (3-axial and 5-axial), drilling and grinding.
Mechanical engineering measurement techniques: Measurement gear, gauges, jigs, measurement devices and modern measurement machines.
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| 4) |
Cutting conditions, cutting materials, production of inserts, cutting fluids.
Combination of different cutting parameters to achive best and economic results. |
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| 5) |
Understanding the cost of manufacturing a part or product, and its relationship to the process details and production volume, is essential to effective scale-up. This module presents a methodology for estimating manufacturing cost, and examples.. |
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| 6) |
This module introduces casting, whereby a metal part is made by solidification within a mold. Modules describe sand casting, die casting, and investment casting processes; rate-limiting steps and factors governing part microstructure, quality, and cost are also analyzed. |
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| 7) |
Visit of Casting company== Demonstration of following casting processes:
a.Expendable mold processes – uses an expendable mold which must be destroyed to remove casting
Mold materials: sand, plaster, and similar materials, plus binders
b.Permanent mold processes – uses a permanent mold which can be used many times to produce many castings
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Material sciences and mechanical specifications of materials |
| 8) |
Presentations of homeworks and projects to the following manufacturing technologies:
Investment Casting
Shape Rolling
Closed Die Forging
Extrusion
Mel Arc Welding
Sheet Metal Forming
Shape Rolling |
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| 9) |
Midterm |
- |
| 10) |
Assan Aluminum company representant hold following praxis experiences:
Lesson 1: Aluminum alloys
▫ Aluminum and its history, aluminum alloys, properties, strengthening mechanisms
Lesson 2: Casting of slabs&strips
▫ Semi-continuous casting, continuous casting, melting, holding, melt treatment
Lesson 3: Rolling
▫ Hot rolling, cold rolling, flatness measurement and correction
|
- |
| 11) |
• Fundamentals of metal casting
• Metal casting processes
• Application of different casting techniques |
- |
| 12) |
Company visits for machining and casting operations |
- |
| 13) |
Project presentations for following topics related to autmobile parts:
- Fundamentals of metal forming
- Bulk deformation processes
-Sheet metalworking |
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| 14) |
Review & Extra problem solutions |
- |
| 15) |
Final |
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| |
Program Outcomes |
Level of Contribution |
| 1) |
Sufficient knowledge in mathematics, science and engineering related to their branches; and the ability to apply theoretical and practical knowledge in these areas to model and solve engineering problems. |
|
| 2) |
The ability to identify, formulate, and solve complex engineering problems; selecting and applying appropriate analysis and modeling methods for this purpose. |
3 |
| 3) |
The ability to design a complex system, process, device or product under realistic constraints and conditions to meet specific requirements; the ability to apply modern design methods for this purpose. (Realistic constraints and conditions include such issues as economy, environmental issues, sustainability, manufacturability, ethics, health, safety, social and political issues, according to the nature of design.) |
3 |
| 4) |
Ability to develop, select and use modern techniques and tools necessary for engineering applications; ability to use information technologies effectively. |
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| 5) |
Ability to design experiments, conduct experiments, collect data, analyze and interpret results to examine engineering problems or discipline-specific research topics. |
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| 6) |
The ability to work effectively in disciplinary and multidisciplinary teams; individual work skill. |
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| 7) |
Effective communication skills in Turkish oral and written communication; at least one foreign language knowledge; ability to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions. |
3 |
| 8) |
Awareness of the need for lifelong learning; access to knowledge, ability to follow developments in science and technology, and constant self-renewal. |
3 |
| 9) |
Conform to ethical principles, and standards of professional and ethical responsibility; be informed about the standards used in engineering applications. |
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| 10) |
Awareness of applications in business, such as project management, risk management and change management; awareness of entrepreneurship, and innovation; information about sustainable development. |
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| 11) |
The ability to work effectively in disciplinary and multidisciplinary teams; individual work skill. |
4 |
| 12) |
In order to gain depth at least one, physics knowledge based on chemistry knowledge and mathematics; advanced mathematical knowledge, including multivariable mathematical and differential equations; familiarity with statistics and linear algebra. |
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| 13) |
The ability to work in both thermal and mechanical systems, including the design and implementation of such systems. |
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ISTANBUL OKAN UNIVERSITY INFORMATION PACKAGE / COURSE CATALOGUE
